Steel

From raw material to finished product: integrated digital management for the steel industry

Since 2007, we have been supporting steel companies on their digitalization journey, developing tailored solutions to optimize every stage of production and distribution.

Thanks to our consolidated experience in the steel industry, we have implemented projects for major industrial entities, improving efficiency, traceability and sustainability.
With advanced technologies and integrated SAP solutions, we support companies in managing complex processes, reducing inefficiencies and ensuring greater competitiveness in an ever-changing market.

We integrate your production processes with those of your suppliers and customers

Raw material purchase

  • Extralega purchase management
  • Advanced raw material reordering dashboard by characteristics, optimized for configurable materials

Wheelbarrow weighing

  • Supports inbound and outbound logistics of manufacturing companies
  • Fully integrated with SAP S/4HANA back-end for managing the entire traffic of vehicles requiring weight control, both incoming and outgoing
  • Constant dialogue between the ERP system and apps used by weighbridge operators

Production

  • Casting traceability
  • Production sequence dashboard (e.g., pickling and galvanizing)
  • Cutting card management dashboard
  • Custom marking management by customer
  • Dashboard rework
  • Finite capacity scheduling using the SAP PPDS solution

MES

  • SAP-MES submission: production orders, sales orders, deliveries to customer and subcontractor, purchased material stock
  • MES-SAP submission: material pickups for delivery to customer, time and quantity advances production orders
  • Location-based warehouse management, with movement of materials using radio frequency terminals
  • Interface with machine terminals and PLCs for sending production order data and signal detection (quantities, times, temperatures, mechanical characteristics, etc.)

Quality

  • Certificate Management (Euronorm 3.1, 3.2, 2.1, 2.2, Eddy Current Test)
  • Non-compliance management dashboard
  • Measuring instrument management
  • Interfacing with external quality systems
  • Quality data recording of incoming material
  • Acceptance control management

Warehouse

  • Management and classification of the scrap yard
  • Batch management by product characteristics
  • Management UM different alternatives for each batch of the same product
  • Separate valuation of lots to distinguish the cost of each individual scrap load

Sales

  • UM alternative management in sales order
  • Product Configurator
  • Dashboard batch assignment to sales orders
  • Deposit account dashboard
  • Extralega sale management

Finance and controlling

  • Tracking of structure and process costs, timely calculation of product cost to anticipate the expected margin from sales at the product/customer level
  • Determining the marginality derived from the raw material and the value added generated by the production process or ancillary services
  • Comparison of planned values with actuals and analysis of deviations to take quick action on inefficiencies
  • Planning sales, production, and purchasing in an integrated system, leveraging a consistent database for an effective and reliable planning process
  • Preparation of consolidated financial statements, ensuring regulatory compliance and facilitating strategic decisions
  • Development of sustainability report and calculation of Carbon Footprint, to turn legislative obligations into competitive advantages

Product configurator and the ORI Martin case.

In 2023, together with ORI Martin, we won the SAP Quality Awards – Grand Winner, a prestigious award for excellence in SAP project implementation.

One of the key elements of the project was the implementation of the product configurator, the advanced solution for customizing orders, optimizing production and improving sales planning.

Through integration with SAP S/4HANA, the configurator enables fast and efficient allocation of material batches, providing greater flexibility and reducing waste. This approach makes ORI Martin more agile and responsive to market needs.

RegScale: the smart solution for logistics management

Streamlining logistics flow and monitoring plant entries and exits in real time is key to ensuring efficiency and safety. RegScale is the application developed by Regesta on SAP Cloud Platform, designed to digitize and simplify vehicle management, from master records to weighing to advanced reporting.

Learn how RegScale transforms industrial logistics, offering instant control over every step of the process.

How far along is your digital transformation journey?

Contact us to evaluate together what benefits you can gain and how you can optimize your processes.