{"id":23013,"date":"2021-07-02T15:04:32","date_gmt":"2021-07-02T13:04:32","guid":{"rendered":"https:\/\/www.regestaitalia.eu\/what-makes-the-factory-really-smart\/"},"modified":"2025-06-03T15:35:14","modified_gmt":"2025-06-03T13:35:14","slug":"what-makes-the-factory-really-smart","status":"publish","type":"post","link":"https:\/\/www.regestaitalia.eu\/en\/what-makes-the-factory-really-smart\/","title":{"rendered":"What makes the factory really smart"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-padding-right-small:0px;--awb-padding-left-small:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1497.6px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-order-medium:0;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1\"><p>If we are to conform to the canonical definition, the smart factory or smart factory is a factory in which production processes are combined with digital technology. Using technologies and solutions such as Big Data, machine learning and predictive analytics, a more reliable, efficient and flexible ecosystem can be created. This is particularly true for the manufacturing sector, where the ability to combine the concreteness of production lines with the benefits of the most advanced digital has only been a reality for a few years.  <\/p>\n<p>The smart factory is one of the building blocks of Industry 4.0, since in a supply chain with a high rate of interoperability, machinery and production lines also need to be able to operate based on an increasingly timely and elaborate flow of data.<\/p>\n<p>This definition, however, often generates an error of method when thinking about the smart factory in particular and the Industry 4.0 supply chain in general. That is, thinking that technological implementation is &nbsp;<strong>sufficient as well as necessary condition<\/strong>. Instead, the technological transition to the smart factory often requires rethinking various strategic aspects of the business, especially in terms of production line management strategies, but not only. <\/p>\n<\/div><div class=\"fusion-builder-row fusion-builder-row-inner fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"--awb-flex-grow:0;--awb-flex-grow-medium:0;--awb-flex-grow-small:0;--awb-flex-shrink:0;--awb-flex-shrink-medium:0;--awb-flex-shrink-small:0;width:104% !important;max-width:104% !important;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column_inner fusion-builder-nested-column-0 fusion_builder_column_inner_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-center fusion-content-layout-column\"><div class=\"fusion-text fusion-text-2\"><h2 class=\"\" data-fontsize=\"30\" data-lineheight=\"45px\">Smart industry: the four levels of the smart factory<\/h2>\n<p>To better understand what is needed for a true transition to the smart factory, let us take up a concept expressed in 2019 by&nbsp;<a href=\"https:\/\/www.forbes.com\/sites\/willemsundbladeurope\/2019\/02\/05\/the-four-levels-of-a-smart-factory-evolution\/?sh=e954c3556f6c\">Forbes<\/a>. The article indicated mentions. &nbsp;<strong>Four levels<\/strong> for the evolution of the smart factory, which we briefly resume:<\/p>\n<\/div><\/div><\/div><div class=\"fusion-layout-column fusion_builder_column_inner fusion-builder-nested-column-1 fusion_builder_column_inner_1_2 1_2 fusion-flex-column fusion-flex-align-self-stretch\" style=\"--awb-bg-size:cover;--awb-width-large:50%;--awb-margin-top-large:0px;--awb-spacing-right-large:3.84%;--awb-margin-bottom-large:20px;--awb-spacing-left-large:3.84%;--awb-width-medium:50%;--awb-order-medium:0;--awb-spacing-right-medium:3.84%;--awb-spacing-left-medium:3.84%;--awb-width-small:100%;--awb-order-small:0;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-column-has-shadow fusion-flex-justify-content-center fusion-content-layout-column\"><div class=\"fusion-image-element \" style=\"--awb-caption-title-font-family:var(--h2_typography-font-family);--awb-caption-title-font-weight:var(--h2_typography-font-weight);--awb-caption-title-font-style:var(--h2_typography-font-style);--awb-caption-title-size:var(--h2_typography-font-size);--awb-caption-title-transform:var(--h2_typography-text-transform);--awb-caption-title-line-height:var(--h2_typography-line-height);--awb-caption-title-letter-spacing:var(--h2_typography-letter-spacing);\"><span class=\" fusion-imageframe imageframe-none imageframe-1 hover-type-none\"><img decoding=\"async\" src=\"data:image\/gif;base64,R0lGODlhAQABAAAAACH5BAEKAAEALAAAAAABAAEAAAICTAEAOw==\" data-orig-src=\"https:\/\/www.regestaitalia.eu\/wp-content\/uploads\/2021\/07\/Fabbrica-intelligente-interna-800x533.jpg\" alt class=\"lazyload img-responsive\"\/><\/span><\/div><\/div><\/div><\/div><div class=\"fusion-text fusion-text-3\"><ul>\n<li><strong>Connected data: <\/strong>at this stage, all machinery provides the necessary data and this data is collected in one source. Having all the data in one location is the first and critical step in enabling smoother analysis and more immediate troubleshooting. <\/li>\n<li><strong>Predictive analytics<\/strong>: in the \u201csecond level,\u201d the data collected begin to be used for <a href=\"https:\/\/www.regestaitalia.eu\/regesta-lab\/intelligenza-aumentata-e-analisi-predittiva-le-chiavi-per-un-nuovo-paradigma-di-augmented-governance-aziendale\/\" target=\"_blank\" rel=\"noopener\">proactive troubleshooting<\/a> both at the production line level (predictive maintenance) and at the strategy level.<\/li>\n<li><strong>Prescriptive analysis<\/strong>: having reached this point, the focus shifts more and more to the&nbsp;analytically based <em>forecasting<\/em>. Instead of predicting when breakdowns, production line problems or raw material shortages might occur, machine learning suggests optimized settings, based even on contingent data, to ensure maximum efficiency, the ideal production level and the best life cycle for machinery. An interesting aspect of this level is that, again according to Forbes, it is possible to distill into algorithms even  &nbsp;<strong>the experience of veteran staff<\/strong> for the benefit of future generations.<\/li>\n<li><strong>Artificial intelligence-based automation<\/strong>: at the fourth and final level, artificial intelligence is used to make the entire decision-making line automated. For example, artificial intelligence algorithms can identify a production line optimization, generate the necessary settings and transmit them in real time to the machinery where they are applied. This is still a futuristic technology, and Forbes itself points out that in the current state of things, human supervision is recommended, but the benefits of this technology are indeed considerable, especially considering that they allow for  &nbsp;<strong>Devolve<\/strong> the most safety-hazardous operations <strong>entirely to machines<\/strong>.<\/li>\n<\/ul>\n<h2 class=\"\" data-fontsize=\"30\" data-lineheight=\"45px\">People make a difference<\/h2>\n<p>Now that it is clear how smart factories change and will change the industry technologically, it is necessary to focus on&nbsp;<strong>what the real paradigm shift is<\/strong>. To simplify to the extreme, we could say that what makes a factory truly smart is the &nbsp;<strong>level of trust in the data<\/strong>, which must be complementary to the technological solutions adopted.<\/p>\n<p>Therefore, it is imperative that progress in terms of implementation be accompanied by a&nbsp;<strong>process of training and education<\/strong> on the use and importance of data. The ability to make data-driven decisions should be accepted and grasped by all levels of decision-making as an opportunity. In many cases this means creating friction with a range of customs, particularly in an ecosystem like Italy where there is considerable concentration of decision-making power on a limited number of business figures.  <\/p>\n<p>But just as it is necessary in production departments to convey the positive spillover effects on operations of data collection and management, it is necessary for the change of mindset to involve the entire company, following what is the basic principle of digital transformation: data and analysis tools are meant to&nbsp;<strong>Simplify<\/strong> people&#8217;s work,&nbsp;<strong>improve the quality of their engagement<\/strong> and&nbsp;<strong>take on the tasks that absorb the most time and effort<\/strong> without real added value. In short, to truly transform our manufacturing reality into a smart factory requires a change in mindset first. <\/p>\n<\/div><div class=\"fusion-separator\" style=\"align-self: center;margin-left: auto;margin-right: auto;margin-top:1vw;margin-bottom:2vw;width:100%;max-width:20%;\"><div class=\"fusion-separator-border sep-single sep-solid\" style=\"--awb-height:20px;--awb-amount:20px;--awb-sep-color:var(--awb-color6);border-color:var(--awb-color6);border-top-width:1px;\"><\/div><\/div><div class=\"fusion-text fusion-text-4\" style=\"--awb-content-alignment:center;--awb-text-color:var(--awb-color6);\"><p><a href=\"https:\/\/www.regestaitalia.eu\/regesta-lab-2-2\/contattaci\/contattaci-richiedi-assessment\/\" target=\"_blank\" rel=\"noopener\">Contact us<\/a> to turn your company into a Smart Factory!<\/p>\n<\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"<p>To create a smart factory, or transform a traditional one, is technology enough? 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