SAP CHEMICAL

Chemical industry production is batch based where lot dimension is defined on the size and capacity of the production plant. Batch management and traceability, from raw materials to finished product, is critical for chemical companies together with other topics like: quality, yields, density or concentration of main components, expiration date of materials.

Quality control activities are performed on any purchased or produced batch of material.

Chemical companies must face and comply every day local regulations (for example UTIF), destination countries local rules and international laws.

The solution for chemical industry implemented by Regesta fully supports all processes with a particular focus on supply chain issues, from the demand forecasting to the process orders execution and external supply, from the sales cycle to the materials management.

MASTER DATA MANAGEMENT

  • Material master
  • Master recipes
  • Engineering change management
  • Document management
  • Classification system (for materials, batches, resources, recipes, etc)

FORECASTING

  • Forecast models based on series
  • Sales targets by product groups
  • Creation and management of the demand plan of finished products

EXTERNAL SUPPLY

  • Quantity and value based purchasing contracts
  • Purchase requisitions
  • Purchase orders for stock and special materials
  • Subcontracting management
  • Invoice verification and accounting

PRODUCTION PLANNING AND MANAGEMENT

  • MRP runs definition
  • Capacity load evaluation
  • Process orders scheduling and sequencing
  • Material quantity calculation based on used batches specifications
  • Process instructions, control recipes, PI sheets management
  • Process execution summary management
  • Process data inputting
  • Process costs management (provisional and actual costs)

STOCK MANAGEMENT

  • Material stock status management: available stock and special stocks
  • Interplant and intercompany stock transfers
  • Goods movement management
  • Stock batches management: classification, traceability, expiration date, yield, titration
  • Classification values inherited from raw materials to packed finished products
  • Stock batches monitor cockpits
  • Handling units management
  • Physical inventories support
  • Stock valuation

SALES AND DISTRIBUTION

  • Standard orders, open orders, scheduling agreements
  • Sales from external deposits
  • Intercompany sales
  • Price lists management
  • Immediate availability control (ATP)
  • Customer credit and trust control
  • Picking and shipping procedures
  • Billing
  • Sales statistics

QUALITY MANAGEMENT

  • Product traceability: from raw materials batches to customer shipments
  • Full Integration between quality control procedure and production and supply processes
  • Quality instruments management
  • Batch record report

COST CONTROL

  • Fixed and process costs tracking, single product cost calculation, sales profit margin analysis at product or customer level
  • Planned and actual costs comparison and gaps analysis to quickly manage inefficiencies
  • Integrated sales, production and purchase planning systems

MES (manufacturing execution system)

  • SAP to MES data transmission: process orders creation, scheduling, change, deletion
  • MES to SAP data transmission: worked and machine stop hours, quantity produced by batches, production specifications
  • Machine systems interface to post process data and alerts detection (quantities, times, temperatures, other characteristics)

LOGISTIC MANAGEMENT LEGACY SYSTEM WITH RF GUNS

  • Sales orders and deliveries integration
  • Picking optimization and shipping preparation on RF guns
  • Storage bins and handling units management with goods movement on RF guns

© Regesta Srl - cap. sociale: 50.000,00 € i.v. - Iscritta al Registro delle Imprese di Brescia: P.IVA e CF: 02933160984 - N° REA: BS – 491336 – CREDITS