SAP ALLUMINIUM

Non ferrous (brass, alluminium copper) market is strictly bound to raw materials stock prices, therefore it must face every day their fluctuations. It has an ever-growing importance to maximize the margin of profit on the non ferrous transformation, to control costs and to be competitive on a global prospective. To do this brass companies need advanced business tools to support core processes and to quickly react to market increasing and changing requirements.

 

Thanks to its own long-term experience in brass industry, REGESTA has fructified SAP solutions’ potentials related to non-ferrous metals market by enhancing the standard system with cockpits and other specific tools fully oriented to drawing mills and brass-working companies.

CONSIGNEMENT ACCOUNT MANAGEMENT

  • Purchasing (brass working companies):
  • full price purchasing contracts
  • raw materials procurement (full price and consignment based)
  • scrap yard stock level cockpits by drawing mills suppliers, with yields and losses detail
  • vendor records with scrap stock book
  • Sales (drawing mills companies)
  • full price and subcontracting sales contracts
  • customers’ scrap goods receipt with yield definition
  • customer records with scrap stock book
  • coverage control and automatic goods issue tools for full price and subcontracting contracts when posting the finished products delivery

SALES

  • configurable price lists with any kind of extras
  • consignment account stock book and budget comparison

SHOP FLOOR CONTROL

advanced production orders cockpits (production sequence definition, tools list printout, tools labels printout, production parameters calculation and monitoring, operations confirmations monitor)

production orders unification for the extrusion phase

operations sequence management with centralized setup and machine times defined for any product type

QUALITY MANAGEMENT

  • certificate of analysis management (Standard EN10204:2004 types 2.2 and 3.1)
  • automatic determination of the European description by the standard UNI EN

WAREHOUSE

  • picking list and load list printout
  • goods receipt slip
  • subcontracting management with scrap return from vendor

MES

  • from SAP to MES: production orders, sales orders, customer deliveries, subcontractor deliveries, purchased materials stock levels
  • from MES to SAP: goods withdrawal for customer deliveries, times and quantities confirmations for production orders operations
  • storage bins warehouse management, stock transfers with radio frequency handheld devices
  • machine and PLC devices interface to support production data and signal detection exchange (quantities, times, temperatures, mechanic characteristics, etc.)

© Regesta Srl - cap. sociale: 50.000,00 € i.v. - Iscritta al Registro delle Imprese di Brescia: P.IVA e CF: 02933160984 - N° REA: BS – 491336 – CREDITS